Robotics
Abstract
Robotics
Robotics is the interdisciplinary study and practice of the design, construction, operation, and use of robots. Within mechanical engineering, robotics is the design and construction of the physical structures of robots, while in computer science, robotics focuses on robotic automation algorithms. Other disciplines contributing to robotics include electrical, control, software, information, electronic, telecommunication, computer, mechatronic, and materials engineering. The goal of most robotics is to design machines that can help and assist humans. Many robots are built to do jobs that are hazardous to people, such as finding survivors in unstable ruins, and exploring space, mines and shipwrecks. Others replace people in jobs that are boring, repetitive, or unpleasant, such as cleaning, monitoring, transporting, and assembling. Today, robotics is a rapidly growing field, as technological advances continue; researching, designing, and building new robots serve various practical purposes. A roboticist is someone who specializes in robotics.
== Robotics aspects ==
Robotics usually combines three aspects of design work to create robot systems:
Mechanical construction: a frame, form or shape designed to achieve a particular task. For example, a robot designed to travel across heavy dirt or mud might use caterpillar tracks. Origami inspired robots can sense and analyze in extreme environments. The mechanical aspect of the robot is mostly the creator's solution to completing the assigned task and dealing with the physics of the environment around it. Form follows function. Electrical components that power and control the machinery. For example, the robot with caterpillar tracks would need some kind of power to move the tracker treads. That power comes in the form of electricity, which will have to travel through a wire and originate from a battery, a basic electrical circuit. Even petrol-powered machines that get their power mainly from petrol still require an electric current to start the combustion process which is why most petrol-powered machines like cars, have batteries. The electrical aspect of robots is used for movement (through motors), sensing (where electrical signals are used to measure things like heat, sound, position, and energy status), and operation (robots need some level of electrical energy supplied to their motors and sensors in order to activate and perform basic operations) Software. A program is how a robot decides when or how to do something. In the caterpillar track example, a robot that needs to move across a muddy road may have the correct mechanical construction and receive the correct amount of power from its battery, but would not be able to go anywhere without a program telling it to move. Programs are the core essence of a robot, it could have excellent mechanical and electrical construction, but if its program is poorly structured, its performance will be very poor (or it may not perform at all). There are three different types of robotic programs: remote control, artificial intelligence, and hybrid. A robot with remote control programming has a preexisting set of commands that it will only perform if and when it receives a signal from a control source, typically a human being with remote control. It is perhaps more appropriate to view devices controlled primarily by human commands as falling in the discipline of automation rather than robotics. Robots that use artificial intelligence interact with their environment on their own without a control source, and can determine reactions to objects and problems they encounter using their preexisting programming. A hybrid is a form of programming that incorporates both AI and RC functions in them.
== Applied robotics == As many robots are designed for specific tasks, this method of classification becomes more relevant. For example, many robots are designed for assembly work, which may not be readily adaptable for other applications. They are termed "assembly robots". For seam welding, some suppliers provide complete welding systems with the robot i.e. the welding equipment along with other material handling facilities like turntables, etc. as an integrated unit. Such an integrated robotic system is called a "welding robot" even though its discrete manipulator unit could be adapted to a variety of tasks. Some robots are specifically designed for heavy load manipulation, and are labeled as "heavy-duty robots". Current and potential applications include:
Manufacturing. Robots have been increasingly used in manufacturing since the 1960s. According to the Robotic Industries Association US data, in 2016 the automotive industry was the main customer of industrial robots with 52% of total sales. In the auto industry, they can amount for more than half of the "labor". There are even "lights off" factories such as an IBM keyboard manufacturing factory in Texas that was fully automated as early as 2003. Autonomous transport including airplane autopilot and self-driving cars Domestic robots including robotic vacuum cleaners, robotic lawn mowers, dishwasher loading and flatbread baking. Construction robots. Construction robots can be separated into three types: traditional robots, robotic arm, and robotic exoskeleton. Automated mining. Space exploration, including Mars rovers. Energy applications including cleanup of nuclear contaminated areas; and cleaning solar panel arrays. Medical robots and Robot-assisted surgery designed and used in clinics. Agricultural robots. The use of robots in agriculture is closely linked to the concept of AI-assisted precision agriculture and drone usage. Food processing. Commercial examples of kitchen automation are Flippy (burgers), Zume Pizza (pizza), Cafe X (coffee), Makr Shakr (cocktails), Frobot (frozen yogurts), Sally (salads), salad or food bowl robots manufactured by Dexai (a Draper Laboratory spinoff, operating on military bases), and integrated food bowl assembly systems manufactured by Spyce Kitchen (acquired by Sweetgreen) and Silicon Valley startup Hyphen. Other examples may include manufacturing technologies based on 3D Food Printing. Military robots. Robot sports for entertainment and education, including Robot combat, Autonomous racing, drone racing, and FIRST Robotics.
== Mechanical robotics areas ==
=== Power source ===
At present, mostly (lead–acid) batteries are used as a power source. Many different types of batteries can be used as a power source for robots. They range from lead–acid batteries, which are safe and have relatively long shelf lives but are rather heavy compared to silver–cadmium batteries which are much smaller in volume and are currently much more expensive. Designing a battery-powered robot needs to take into account factors such as safety, cycle lifetime, and weight. Generators, often some type of internal combustion engine, can also be used. However, such designs are often mechanically complex and need fuel, require heat dissipation, and are relatively heavy. A tether connecting the robot to a power supply would remove the power supply from the robot entirely. This has the advantage of saving weight and space by moving all power generation and storage components elsewhere. However, this design does come with the drawback of constantly having a cable connected to the robot, which can be difficult to manage. Potential power sources could be:
pneumatic (compressed gases) Solar power (using the sun's energy and converting it into electrical power) hydraulics (liquids) flywheel energy storage organic garbage (through anaerobic digestion) nuclear
=== Actuation ===
Actuators are the "muscles" of a robot, the parts which convert stored energy into movement. By far the most popular actuators are electric motors that rotate a wheel or gear, and linear actuators that control industrial robots in factories. There are some recent advances in alternative types of actuators, powered by electricity, chemicals, or compressed air.
==== Electric motors ====
The vast majority of robots use electric motors, often brushed and brushless DC motors in portable robots or AC motors in industrial robots and CNC machines. These motors are often preferred in systems with lighter loads, and where the predominant form of motion is rotational.
==== Linear actuators ====
Various types of linear actuators move in and out instead of by spinning, and often have quicker direction changes, particularly when very large forces are needed such as with industrial robotics. They are typically powered by compressed air (pneumatic actuator) or an oil (hydraulic actuator) Linear actuators can also be powered by electricity which usually consists of a motor and a leadscrew. Another common type is a mechanical linear actuator such as a rack and pinion on a car.
==== Series elastic actuators ==== Series elastic actuation (SEA) relies on the idea of introducing intentional elasticity between the motor actuator and the load for robust force control. Due to the resultant lower reflected inertia, series elastic actuation improves safety when a robot interacts with the environment (e.g., humans or workpieces) or during collisions. Furthermore, it also provides energy efficiency and shock absorption (mechanical filtering) while reducing excessive wear on the transmission and other mechanical components. This approach has successfully been employed in various robots, particularly advanced manufacturing robots and walking humanoid robots. The controller design of a series elastic actuator is most often performed within the passivity framework as it ensures the safety of interaction with unstructured environments. Despite its remarkable stability and robustness, this framework suffers from the stringent limitations imposed on the controller which may trade-off performance. The reader is referred to the following survey which summarizes the common controller architectures for SEA along with the corresponding sufficient passivity conditions. One recent study has derived the necessary and sufficient passivity conditions for one of the most common impedance control architectures, namely velocity-sourced SEA. This work is of particular importance as it drives the non-conservative passivity bounds in an SEA scheme for the first time which allows a larger selection of control gains.
==== Air muscles ====
Pneumatic artificial muscles also known as air muscles, are special tubes that expand (typically up to 42%) when air is forced inside them. They are used in some robot applications.
==== Wire muscles ====
Muscle wire, also known as shape memory alloy, is a material that contracts (under 5%) when electricity is applied. They have been used for some small robot applications.
==== Electroactive polymers ====
EAPs or EPAMs are a plastic material that can contract substantially (up to 380% activation strain) from electricity, and have been used in facial muscles and arms of humanoid robots, and to enable new robots to float, fly, swim or walk.
==== Piezo motors ====
Recent alternatives to DC motors are piezo motors or ultrasonic motors. These work on a fundamentally different principle, whereby tiny piezoceramic elements, vibrating many thousands of times per second, cause linear or rotary motion. There are different mechanisms of operation; one type uses the vibration of the piezo elements to step the motor in a circle or a straight line. Another type uses the piezo elements to cause a nut to vibrate or to drive a screw. The advantages of these motors are nanometer resolution, speed, and available force for their size. These motors are already available commercially and being used on some robots.
==== Elastic nanotubes ====
Elastic nanotubes are a promising artificial muscle technology in early-stage experimental development. The absence of defects in carbon nanotubes enables these filaments to deform elastically by several percent, with energy storage levels of perhaps 10 J/cm3 for metal nanotubes. Human biceps could be replaced with an 8 mm diameter wire of this material. Such compact "muscle" might allow future robots to outrun and outjump humans.
=== Sensing ===
Sensors allow robots to receive information about a certain measurement of the environment, or internal components. This is essential for robots to perform their tasks, and act upon any changes in the environment to calculate the appropriate response. They are used for various forms of measurements, to give the robots warnings about safety or malfunctions, and to provide real-time information about the task it is performing.
==== Touch ====
Current robotic and prosthetic hands receive far less tactile information than the human hand. Recent research has developed a tactile sensor array that mimics the mechanical properties and touch receptors of human fingertips. The sensor array is constructed as a rigid core surrounded by conductive fluid contained by an elastomeric skin. Electrodes are mounted on the surface of the rigid core and are connected to an impedance-measuring device within the core. When the artificial skin touches an object the fluid path around the electrodes is deformed, producing impedance changes that map the forces received from the object. The researchers expect that an important function of such artificial fingertips will be adjusting the robotic grip on held objects. Scientists from several European countries and Israel developed a prosthetic hand in 2009, called SmartHand, which functions like a real one —allowing patients to write with it, type on a keyboard, play piano, and perform other fine movements. The prosthesis has sensors which enable the patient to sense real feelings in its fingertips.
==== Other ==== Other common forms of sensing in robotics use lidar, radar, and sonar. Lidar measures the distance to a target by illuminating the target with laser light and measuring the reflected light with a sensor. Radar uses radio waves to determine the range, angle, or velocity of objects. Sonar uses sound propagation to navigate, communicate with or detect objects on or under the surface of the water.
==== Mechanical grippers ==== One of the most common types of end-effectors are "grippers". In its simplest manifestation, it consists of just two fingers that can open and close to pick up and let go of a range of small objects. Fingers can, for example, be made of a chain with a metal wire running through it. Hands that resemble and work more like a human hand include the Shadow Hand and the Robonaut hand. Hands that are of a mid-level complexity include the Delft hand. Mechanical grippers can come in various types, including friction and encompassing jaws. Friction jaws use all the force of the gripper to hold the object in place using friction. Encompassing jaws cradle the object in place, using less friction.
==== Suction end-effectors ==== Suction end-effectors, powered by vacuum generators, are very simple astrictive devices that can hold very large loads provided the prehension surface is smooth enough to ensure suction. Pick and place robots for electronic components and for large objects like car windscreens, often use very simple vacuum end-effectors. Suction is a highly used type of end-effector in industry, in part because the natural compliance of soft suction end-effectors can enable a robot to be more robust in the presence of imperfect robotic perception. As an example: consider the case of a robot vision system that estimates the position of a water bottle but has 1 centimeter of error. While this may cause a rigid mechanical gripper to puncture the water bottle, the soft suction end-effector may just bend slightly and conform to the shape of the water bottle surface.
==== General purpose effectors ==== Some advanced robots are beginning to use fully humanoid hands, like the Shadow Hand, MANUS, and the Schunk hand. They have powerful Robot Dexterity Intelligence (RDI), with as many as 20 degrees of freedom and hundreds of tactile sensors.
== Control robotics areas ==
The mechanical structure of a robot must be controlled to perform tasks. The control of a robot involves three distinct phases – perception, processing, and action (robotic paradigms). Sensors give information about the environment or the robot itself (e.g. the position of its joints or its end effector). This information is then processed to be stored or transmitted and to calculate the appropriate signals to the actuators (motors), which move the mechanical structure to achieve the required co-ordinated motion or force actions. The processing phase can range in complexity. At a reactive level, it may translate raw sensor information directly into actuator commands (e.g. firing motor power electronic gates based directly upon encoder feedback signals to achieve the required torque/velocity of the shaft). Sensor fusion and internal models may first be used to estimate parameters of interest (e.g. the position of the robot's gripper) from noisy sensor data. An immediate task (such as moving the gripper in a certain direction until an object is detected with a proximity sensor) is sometimes inferred from these estimates. Techniques from control theory are generally used to convert the higher-level tasks into individual commands that drive the actuators, most often using kinematic and dynamic models of the mechanical structure. At longer time scales or with more sophisticated tasks, the robot may need to build and reason with a "cognitive" model. Cognitive models try to represent the robot, the world, and how the two interact. Pattern recognition and computer vision can be used to track objects. Mapping techniques can be used to build maps of the world. Finally, motion planning and other artificial intelligence techniques may be used to figure out how to act. For example, a planner may figure out how to achieve a task without hitting obstacles, falling over, etc. Modern commercial robotic control systems are highly complex, integrate multiple sensors and effectors, have many interacting degrees-of-freedom (DOF) and require operator interfaces, programming tools and real-time capabilities. They are oftentimes interconnected to wider communication networks and in many cases are now both IoT-enabled and mobile. Progress towards open architecture, layered, user-friendly and 'intelligent' sensor-based interconnected robots has emerged from earlier concepts related to Flexible Manufacturing Systems (FMS), and several 'open or 'hybrid' reference architectures exist which assist developers of robot control software and hardware to move beyond traditional, earlier notions of 'closed' robot control systems have been proposed. Open architecture controllers are said to be better able to meet the growing requirements of a wide range of robot users, including system developers, end users and research scientists, and are better positioned to deliver the advanced robotic concepts related to Industry 4.0. In addition to utilizing many established features of robot controllers, such as position, velocity and force control of end effectors, they also enable IoT interconnection and the implementation of more advanced sensor fusion and control techniques, including adaptive control, Fuzzy control and Artificial Neural Network (ANN)-based control. When implemented in real-time, such techniques can potentially improve the stability and performance of robots operating in unknown or uncertain environments by enabling the control systems to learn and adapt to environmental changes. There are several examples of reference architectures for robot controllers, and also examples of successful implementations of actual robot controllers developed from them. One example of a generic reference architecture and associated interconnected, open-architecture robot and controller implementation was used in a number of research and development studies, including prototype imp...
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Robotics - Robotics